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中英文版秦泰盛全自动杯型口罩机工艺流程

全自动杯型口罩机 Automatic Cup Mask Machine

型号:ACMM-6

设备技术规格书 Technical specification of equipment

一、基本介绍Basic introduction

全自动杯型口罩机秦泰盛公司依据客户需求,通过PLC编程控制,整个设计分为前段与后段,前段分为自动送料,一次定型--二次定型--三次定型--超声波焊接--冲切--杯状口罩输出;后段分为:焊接鼻梁条--移印LOGO(选配)--焊接左/右耳带--冲孔(选配)--焊接呼吸阀(选配)--成品输出。成功研发设计出全新的全自动杯型口罩机,本机具有自动化程度高,操作简单,根据客户的不同要求,可以通过增加或减少机台的数量来达到客户的要求,具备更人性化的特点。

Automatic cup mask machine: According to customer needs, Qin-Tech is controlled by PLC programming,the whole design is divided into front section and back section,the first shaping -- second shaping -- third shaping -- ultrasonic welding -- punching cutting -- cup mask output;

The back section is divided into: welding nose bridge strip -- printing LOGO (optional) -- welding left/right ear strip -- punching (optional) -- welding breathing valve (optional) -- finished product output. successfully developed and designed a new automatic cup mask machine ,which has the characteristics of high degree of automation, simple operation and more user-friendly.



二、设备工艺流程



三、设备技术参数: Technical Parameters

材料:两层定型棉一层熔喷布或一层针刺棉一层熔喷布一层填充棉一层无纺布。

Material:Two layers of set cotton, one layer of melt- blown or one layer of needled cotton , one layer of melt- blown, one layer of fiberfill and one layer of non-woven fabric.

电压:AC 220V,50HZ

Voltage: AC 220V, 50HZ

重量:3500KG

Weight: 3500KG

功率:20 KW


四、设备外观尺寸:

12000(L)x6500(W)2300(H) ; 重量:3500kg

Size:

Feeder: 12000(L)x6500(W)X2300(H); Weight:310kg

效率: 10-18pcs/min

Efficiency: 10-18pcs/min

产品规格:可依据客户要求进行定制

Product specifications: can be customized according to customer requirement.

适用行业:一次性医疗防护用品

Applicable industries: disposable medical protective equipment


五、设备特点:Features of equipment

1、整机设计由前段与后段部分组成,方便搬运与调试。

The whole machine design is composed of front section and back section, which is convenient for handling and debugging .

2、自动化程度高,整机一人操作。

High degree of automation, the whole machine is operated by one person.

3、分开定型,以致熔喷布不被破坏,保证产品的质量。

Separate shaping, so that the melt blown cloth will not be damaged, and ensure the quality of products.

4、采用模块式设计,针对不同的口罩,可以采用增加或独立设计模块的方

式来增减功能。

Using modular design, for different masks, can be increase or

decrease functions by adding or independently designing modules.

5、机架采用整体焊接工艺,稳定高效经久耐用。可长时间高效不间断的运行。

The frame adopts the overall welding process, which is stable, efficient and durable. It can run efficiently for a long time without interruption.

六、原材料规格(建议):Raw material specifications (recommended)

由外至内(材料幅宽220mm)

From outside to inside (material width 220mm)

第一层The first ply 180-220克 针刺棉(或定型棉)180-220 g needled cotton(or Setting cotton )

第二层The second ply 50-60克熔喷布50-60g melt-blown

第三层The third ply 50-60克填充棉50-60g fiberfill

第四层The fourth ply 30-40克无纺布30-40g non-woven 最内层(或最外层)(选配)Innermost layer (or outermost layer) (optional)

七、成品展示



八、设备使用环境:Equipment use environment

1.10万级无尘车间使用。

1. Use in the 100,000 class clean room.

2.温度:室温环境,湿度:40%-80%。

2. Temperature: room temperature environment, humidity: 40%-80%.

3.电源:AC220V,50Hz 。

3. Power supply: AC220V, 50Hz.

4.气压:≥0.6MPa 。

4. Air pressure: ≥0.6MPa.


十、设备操作要求:Equipment operation requirements

1. 可实现手动、自动及单动运行相互切换的操作模式,故障报警需在人机界面显示等;

1.It can realize the operation mode of manual, automatic and single-action operation switching each other. The alarm should be displayed in the man-machine interface.

2. 采用工控机实现与PLC的实时通讯,通过触摸屏实现人机对话,各项设置操作需简单方便;

2. Adopting industrial computer to realize real-time communication with PLC, realize man-machine dialogue through touch screen, each setting operation needs to be simple and convenient;

3.设备符合国家有关机电设备的安全标准要求;

3. The equipment complies with the national safety standards for electromechanical equipment;


十一、其他要求:other requirements

1.本设备验收标准:设备组装调试完成前一周供方通知需方准备好生产物料,按技术要求进行验收,验收合格,需方自提发货;

The acceptance standard of the equipment: one week before the completion of the equipment assembly and debugging, the supplier shall notify the buyer to prepare the production materials, carry out the acceptance according to the technical requirements, and the buyer shall deliver the products by itself.

2.设备验收由供需双方指定技术人员进行参与并签署验收报告;

2.The acceptance of the equipment shall be attended by technicians designated by both parties and the acceptance report shall be signed.

十二、安装调试和培训:Installation, debugging and training

由供方技术人员负责远程指导需方人员进行安装,调试;调试用料由需方提供;

The supplier's technicians are responsible for the remote guidance of the buyer's personnel for installation and debugging; The commissioning materials shall be provided by the buyer.


十三、质量保证和售后服务 :Quality assurance and after-sales service

1.设备的保修期限为半年(非正常使用造成损坏及耗材除外;超声波控制器保修3个月);

1.The warranty period of the equipment is half a year (except damages caused by abnormal use and consumables; Ultrasonic controller are guaranteed for 1 months, Welding head and transducer are not warranted);

2.接到设备品质异常,供需双方协商解决;

2. Receiving disorder of equipment, the supplier and the buyer shall negotiate to solve the problem.

3. 保修期满后,供方对设备的维修收取人工和交通等费用,涉及设备相关配件的更换或购买,供方仅收取成本费用。

3. After the expiration of the warranty period, the supplier shall charge labor and transportation fees for the maintenance of the equipment. In case of replacement or purchase of accessories related to the equipment, the supplier shall only charge costs.


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